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HAL to Continue with the HTT-40 BTA Programme
To be powered by Honeywell Engine


 
 
By Jimmy BhatiaPublished: July 2015
 
 
 
   

Hindustan Aeronautics Limited’s (HAL) under development HTT -40 Basic Trainer Aircraft (BTA ) will be powered by the Honeywell TPE331-12B turboprop engine, Honeywell announced June 17 at this year’s Paris Air Show.

 

The HTT -40 is being developed by HAL despite IAF’s (Indian Air Force) reservations on the necessity of continuing with the programme, as it has already acquired the Swiss-made Pilatus PC-7 Mk II to meet its basic flying training needs.

It may be recalled that the IAF had decided to permanently ground its entire fleet of HAL-made HPT-32 Deepak Basic Trainer Aircraft after yet another fatal accident involving two experienced pilots in a post engine failure crash in the outskirts of the city of Medak, Andhra Pradesh on July 31, 2009, even though it had to face major difficulties in continuing with its flying training programmes. The July 2009 accident proved to be the proverbial ‘last straw’ for the IAF which had witnessed 17 fatal crashes claiming the lives of as many as 19 pilots since its induction in service a few decades earlier. The unplanned grounding of the HPT-32 forced the IAF to use its Kiran jet trainers for the ab initio training of its rookie pilots – an unheard of situation for any air force in the world. It also resulted in a Government-backed search for a new BTA on a war-footing to re-stabilise its basic flying training programme.

To redux, the BTA procurement process for the IAF started during the last quarter of 2009, initially attracting as many as seven contenders worldwide. Eventually, products of five bidders, namely; US Hawker Beechcraft (T-6C), Swiss Pilatus (PC-7 Mk II), Korean Aerospace Industries (KT-1), EADS (PZL-130 OrlikTC II) and German Grob G 120TP were flightevaluated which commenced in September 2010 at the IAF’s airbase at Jamnagar and completed in December 2010. While, three aircraft i.e. T-6C, KT-1and PC-7 Mk II passed the trials, the winner was declared in June 2011 as the Swiss Pilatus PC-7 Mk II which came out on top based on the commercial bidding.

Finally, $523-million or Rs 2,800 crore, contract which included of supply 75 PC-7 Mk II propeller trainers and integrated ground-based training package was signed in May 2012 with option of additional supply of 30 more aircraft within three years of contract signature.

As things stand today, induction rate of PC-7 Mk II aircraft has remained ahead of schedule with the IAF already having received more than 60 aircraft. The remaining aircraft will also be inducted into the IAF’s flying training units before the end of this year. The IAF has never had it so good in terms of its ability to provide basic flying training to its ab initio pilots. Impressed with the PC-7 Mk II’s performance and reliability/ availability, the IAF had at one stage recommended to the MoD to meet its entire BTA requirement of 181 aircraft by direct purchase/licensed production of the Pilatus product and scrapping the indigenous HTT - 40 programme. It may be noted that initially, while the MoD had approved acquisition of 75 PC-7 Mk II aircraft from Pilatus on fast track to partly fill the immediate void which had been created due to sudden grounding of the HPT-32 in 2009, the HAL was to still go ahead with indigenous development and production of the remaining 106 aircraft for the IAF.

The IAF had cited three major reasons in support of its recommendation to foreclose the HAL’s indigenous endeavour. These pertained to the operational and maintenance problems of fielding two different types of BTA s – a phenomenon unheard of in any air force in the world; two, having to cope up with the financial burden of substantially higher acquisition costs of the HTT -40 and; three, the uncertain and unpredictable HAL timelines for its induction into service. Even the MoD agreed with the IAF, at least in the beginning, with one of its officials noting, “We would be willing to pay higher rates to build indigenous capability in strategic defence equipment. But can HAL argue that the capacity to build basic trainers is strategically vital?”

So convinced MoD was with the IAF’s arguments that early this year it went ahead with a follow on direct purchase order for the Pilatus to provide 38 more aircraft to come closer in meeting the latter’s requirement for 181 Stage 1 basic trainer aircraft.

The IAF at one stage had suggested that if HAL was bent upon producing a BTA then it could abandon its own HTT -40 project and instead produce the remaining PC-7 Mk II under license to meet the IAF’s full requirement. The IAF had even suggested that this option was not agreeable to HAL, it would be ready and capable to license-produce the aircraft by itself in one of its BRDs (Base Repair Depots).

The latest developments however suggest that HAL has been able to prevail upon the Government, and in an example of Prime Minister Narendra Modi’s Make in India initiative, defence acquisition officials in MoD have rescued the HTT -40 programme, literally from the dead, insisting IAF buy enough HTT -40s from HAL to make the project commercially viable. But, with the already committed purchase of 113 Pilatus PC-7 Mk II, deliveries of which are projected for completion by 2017, the only way HAL can make its project economically viable is by fasttracking the HTT -40’s development to keep the costs low and hoping that eventually the IAF would need more than just the remaining 68 aircraft to meet its possibly increased requirements in the future.

In the meantime, HAL’s selection of the Honeywell TPE331-12B to power the HTT -40 appears to be a sound decision and a step in the right direction in fast-tracking the aircraft’s development. The TPE331 is a very popular and proven engine Family, with over 13,000 delivered for diverse platforms such as the Short Tucano trainer aircraft, the C-212 Aviocar transport aircraft, Dornier 228 and even the General Atomics’ RQ-9 Reaper Unmanned Aerial Vehicle (UA V), etc.

“Our TPE331-12B is one of the most widely used and capable turboprop engines in service today.” said Mr Arijit Ghosh, President Honeywell Aerospace India. “With our engine at its core, HAL’s new, locally developed HTT -40 will offer pilots rapid acceleration, low fuel consumption, improved reliability and the ability to train for a wide range of missions.”

At close to 1,100 shp (820 kW) maximum power output, the TPE331- 12B is almost twice as powerful as the P&W PT6A-25A (550 shp, 410 kW) fitted on the PC-7 Mk II aircraft and does open up possibilities of adding additional capabilities to the HTT -40, to enable it to perform wider range of missions, provided of course, unlike most HAL products, it delivers on its promises.

Interestingly, HTT -40 reportedly draws its design inspiration from one of the rejected contenders in the BTA competition – the US Beechcraft T-6CT exan, which, itself is modeled after Pilatus’ more powerful PC-9 aircraft. Therefore, even though indirectly, the HTT -40’s design characteristics are influenced by the Pilatus. Incidentally, both the above-mentioned aircraft i.e. Pilatus PC-9 and the Beechcraft T-6C Texan aircraft are powered by engines in the 1,100 shp (820 kW) class.

The HTT -40’s maiden flight is expected later this year

 
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