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Innovation and Indigenisation: Sailing towards Self Reliance


 
 
By Cmde Ranjit B Rai (Retd)Published: August 2015
 
 
 
   

In pursuance of the Government’s goal, and PM Narendra Modi’s personal push for a ‘Make in India Thrust’, Indian Navy Chief Admiral RK Dhowan inaugurated Indian Navy’s seminar organised by CII on the theme, “Innovation and Indigenisation: Sailing towards Self Reliance” in New Delhi on July 16, with illuminating papers and presentations from the Navy, Industry and Academia, spread over two days. It is well known that manufacturing provides jobs and design provides innovations, leading to self reliance and exports. Therefore, indigenous design and development is also the key to India’s progress. The Navy from inception has passionately believed in it, and in recent years a very proactive user-friendly Directorate of Indigenisation has ably supported India’s shipbuilding industry with India supplied equipment, and facilitated visits to ships by prospective volunteer companies to view equipment that can be indigenised.

 

Admiral Dhowan opening the seminar, proudly stated, “The Indian Navy no longer has to order platforms from abroad and has built up the capability to build from aircraft carriers to submarines and over forty eight platforms are on order in India, none abroad”. This is indeed a milestone achievement. India’s Navy has become a builder’s navy that can design and construct ships, aircraft carriers and submarines. India’s home designed 37,500-tonne aircraft carrier Vikrant he said, is progressing at Cochin Shipyard Ltd (CSL) while its below deck equipment including four LM-2500 GE engines, Wartsila generators and basic accommodation spaces and galley are impressively laid out. Side lifts from Russia and weapon lifts from USA are being fitted for trials in 2017. Dhowan stated the Indian Navy’s strength stands at 138 ships and 250 aircraft, helicopters and UA Vs. These include two aircraft carriers, eight large missile destroyers, twenty frigates, six large naval Offshore Patrol Vessels (OPVs), and thirteen conventional submarines and one nuclear submarine Chakra on lease.

The Indian Navy plans to have 167 warships and submarines, and 400 aviation assets including three aircraft carriers by 2022.

Vice Admiral AV Subhedar, Chief of Materiel, delivered the welcome address and Defence Minister Manohar Parrikar in his keynote address called upon the industry to play a significant role in the accomplishment of national security and India’s quest for self reliance. The Minister applauded the role of DRDO in supporting the Navy in achieving their goals towards indigenisation and lauded the efforts put in by the Indian Navy and released a document titled “Indian Naval Indigenisation Plan (INIP)” and a compendium of technical papers of seminar.

Mr Sukaran Singh, CE O, Tata Advanced Systems, representing CII addressed the seminar and Mr Anil Ambani of Reliance recalled his father Dhirubhai’s humble beginnings and achievements, and how he gave India world class industries and a refinery. He said his father’s vision had driven him to enter India’s defence industry and disclosed plans to invest Rs 5,000 crore in the sector. Anil Ambani’s Reliance Group has taken over control of the sprawling Pipavav Defence and Offshore Engineering Ltd with Asia’s largest dry dock which India Strategic had reported after a site visit. However, it remains underutilised with the Navy having ordered only five Naval OPVs for around Rs 1,900 crore. In a recent move, Pipavav’s top management has been revamped and Russia has announced it has selected Pipavav shipyard for shipbuilding the new Krivacks and supporting refit of Russia supplied ships and submarines.

Ms Shubhra Singh, Joint Secretary Department Of Industrial Policy and Promotion (DIPP) Ministry Of Commerce, addressed the gathering during the inaugural session and stated that over 56 defence industry licenses had been issued and listed all the steps taken to make Defence sector investor friendly which now permits 49 per cent FDI and 24 per cent as Institutional investment and even allows 100 per cent in strategic sectors case by case. She gave details of applications possible on the net and the time bound manner in which queries and licenses are cleared.

The Naval Design Bureau for surface ships and submarines which interacts with industry has also come of age after striving for 50 years and its achievements of making 19 designs including Shivalik, Kamorta and Kolkata class were on display. 119 naval ships have been built in Indian yards. The Navy for the first time in a stall unveiled details how Weapons Electronics Systems Engineering Establishment (WESE), Indian Navy’s own in-house classified research set up, recently also staffed with DRDO men and women scientists along with naval officers, has supported the Navy in upgrading software and electronics equipment across the board. WESE has also provided operational solutions, designed naval net works, catered for cyber security with interactive modems for full range of communications including space, and inter-connected Soviet and Western weapon systems on board front line ships. WESE has designed the world class Combat Management System (CMS) on board INS Kolkata. Products from WESEE which includes LINK 1 to 3, are invariably manufactured and set to work by Bharat Electronics Ltd (BEL).

India’s Who’s Who in the naval industry, shipyard representatives and DRDO scientists at the seminar, lauded the Navy for its involvement as the user, from the start of many projects in their development cycle, up to setting to work of the equipment on ships and aircraft. It is this involvement that has led to an improvement in the procurement and supply chain and operational capability of the 75,000-strong Navy.

The four sessions and presentation of technical papers by naval officers, professors, scientists and industry including TCS were packed with details on Naval and Coast Guard plans of shipbuilding with budgets and modernistic approaches in the sector, which is a capital risk laden industry. It came out there is need for synergy amongst stakeholders for indigenisation, and how critical, innovative approaches and ‘thinking out of the box’ is for self reliance and the challenges in setting to work and induction of indigenous systems in ships. This aspect is vital, as most medium and small navies’ cannot afford a prototype like the Air Force makes a plane or Army a tank. The Navy has to get it right first time and Indian Navy’s record is laudable despite orders being of low numbers. Indigenous equipment means availability and control over the vendor which can be cost saving too. US Navy Admiral Jonathan Greenert’s statement that in the future the platform will not be as important as the equipment on board the platform and interoperability came up a few times, to build ships with modular design with change of role like US Navy has built Light Combat Ship (LCS). Risk sharing between vendor or builder and the Government for large projects was discussed. Hence, industry eagerly looks forward to the promised DPP-2015.

The large entrants in to the naval defence sector besides L&T, MKU and Pipavav, such as Godrej showed how they have successfully supported indigenisation in submarines with capstan mooring winches with breakaway chains, submarine life raft ejection system from depths, ergonomic furniture to bear under water stresses and air-conditioning and absorbers of CO2 and associated noiseless heaters in submarines. Another delegate d iscussed composite blowers; another displayed AB2pK Midhani forged steel 100 bar pneumatic valves tested ashore. HH displayed achievements in hydraulics and savings in FFE. All vendors said they had achieved these successes by reverse engineering and the Navy holding their hands.

Rear RK Tripathi ACNS (P&P) flashed the procurement plan of 48 ships on order and stated that Navy had received Acceptance of Necessity (AON) from DAC for 44 platforms which include four LPDs, eight MCMVs, six SSNs and support ships including diving support vessels with DSRVs. It was a path breaking seminar for the industry to plan. Rear Adm KK Pandey unveiled details about Navy’s second International Fleet Review (IFR) at Visakhapatnam in early February, 2016 where 80 navies have been invited and 56 have accepted so far including China. A large exhibition of naval equipment will be staged at the University grounds and will be a sequel to this Navy-CII initiative with a view to export Indian solutions and systems too. The gathering at IFR promises to be larger and path breaking with another fillip towards India’s maritime ambitions, ‘Shan No Varuna – May Lord Varuna Bless India’s Navy’ !

 
   
   
   
 
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